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Description
The Jet JTM-1 Mill With 3-Axis Newall DP500 DRO (Knee) (692196) is a versatile and reliable milling machine designed to meet the needs of both hobbyists and professionals. It boasts a range of features that ensure precise and efficient machining operations, making it an essential tool for various applications.
KEY FEATURES AND BENEFITS:
- Certified Meehanite Castings: The machine's base and major components are constructed from Meehanite castings, providing exceptional stability and rigidity for vibration-free machining, resulting in improved accuracy and surface finish.
- Precision Bored and Honed Milling Head: The milling head is precision bored and honed to ensure smooth and accurate spindle movement, contributing to consistent and reliable milling performance.
- High Precision Class 7 Spindle Bearings: The spindle is supported by high-precision Class 7 bearings, delivering smooth and quiet operation while minimizing vibrations for optimal cutting results.
- Internally Cooled Spindle Head: The spindle head incorporates an internal cooling system that prevents overheating during extended operation, ensuring consistent performance and prolonging the life of the spindle.
- Newall DP500 3-Axis Digital Readout (DRO): The integrated 3-axis DRO simplifies setup and operation by providing accurate real-time position feedback, enabling precise adjustments and enhancing overall productivity.
- Three-Stage Power Downfeed with Automatic Stop: The three-stage power downfeed mechanism with an automatic stop feature allows for controlled and safe downfeed with adjustable rates, improving efficiency and operator safety.
SPECIFICATIONS:
- Table Size: 9 x 42 inches
- Quill Diameter: 3-3/8 inches
- Number of Spindle Speeds: 16
- Range of Spindle Speeds: 80 - 5,440 RPM
- Quill Down Feed Rates: 0.0015 - 0.003 - 0.006 IPR
- Spindle Travel: 5 inches
- Head Movement: 90° R & L, 45° F & B
- Max. Distance Spindle to Table: 17-1/2 inches
- Collet Capacity: 1/8 - 7/8 inches
- Table Longitudinal Travel: 23-7/8 inches
- Table Cross Travel: 12-1/2 inches
- Motor: 2 HP, 230V, 3Ph
- Overall Dimensions: 57 x 64 x 82 inches
HOW TO USE:
- Preparation: Secure the workpiece on the table using clamps or vises, ensuring it is properly aligned and stable.
- Tool Selection: Choose the appropriate cutting tool for the desired machining operation and secure it in the spindle using the drawbar.
- Speed and Feed Selection: Refer to the recommended speed and feed charts (provided with the machine) or use online calculators to determine the optimal settings based on the material and tool being used.
- Zeroing the DRO: Zero the DRO axes to establish a reference point for accurate positioning and measurement.
- Machining Operation: Engage the spindle and carefully move the table or quill to perform the desired machining operation, such as facing, milling slots, or drilling holes.
- Monitoring and Adjustment: Continuously monitor the machining process and make necessary adjustments to speed, feed, or tool position as needed.
- Completion and Clean Up: After completing the machining operation, disengage the spindle and safely remove the workpiece. Clean the machine thoroughly to maintain its performance and longevity.
BENEFITS OF USING Jet JTM-1 Mill With 3-Axis Newall DP500 DRO (Knee) (692196):
- Enhanced Precision: The combination of Meehanite castings, precision components, and the 3-axis DRO ensures high accuracy and repeatability in machining operations.
- Improved Efficiency: The three-stage power downfeed and automatic stop features streamline the machining process, reducing operator fatigue and increasing productivity.
- Versatility: The JTM-1 Mill's wide range of spindle speeds and adjustable quill downfeed rates make it suitable for a variety of machining tasks on different materials.
- Durability: The machine's robust construction and high-quality components ensure long-lasting performance and reliable operation.
- Ease of Use: The user-friendly DRO and intuitive controls make the machine easy to operate, even for those with limited experience.
FEATURES:
- Large diameter chromed quill for increased rigidity.
- Satin chrome finished dials for easy adjustments.
- Heavy-duty splined motor drive for reliable power transmission.
- One-piece quill pinion and shaft for reduced backlash.
- Precision hardened and ground ways for smooth and accurate movement.
- Internal coolant tank (coolant pump not included) for efficient chip removal.
- One-shot lubrication system for simplified maintenance.
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